Cable, Harness and Wiring Testing Information

How and why should I test a cable?
How much time and money could you save every year?
Measuring small Resistances
Testing other Components
 
 

 

  Appendix A How much time and money could you save every year?



Appendix A
How much time and money could you save every year?

Reducing testing time by using Automatic Test Equipment (ATE) can save huge amounts of money. The hourly cost to a company is typically at least twice the hourly rate.

This table covers the rate for the operator doing the testing. Setting up for a test could easily take 4 hours of valuable engineer or technician time.

There are other benefits too.

· Your parts will be tested the same way every time. Eliminate errors.

· Identify faults for fast rework

· The results can be stored for you and your customer.

· The employee is safe. What are the health and safety issues in your current testing methods. RSI? Shock Hazards?

Examples of Time Saving.

 

Testing cables
 Equipment  Sharon Cable tester
 Investment  £850*
 Example cable  25 way D type Male to female
 Test-time including load and unload  8 Seconds
 Time to check with a buzzer  120 seconds
 Time Saved per unit  112 Seconds

 

Testing high integrity cable including 1000V AC test

 Equipment

 BA765 with AC option

 Investment  £5400*
 Example cable  80 wires. Measure resistance in Ohms using 4 wire tester, check DC insulation at 500V D.C. and hi pot test at 1000V AC (3 seconds per test)
 Test-time including load and unload  350 seconds. The operator can perform other tasks during this time and will be protected from shock risk during this time

 Time to check using stand alone instruments

 3440 seconds
 Time Saved per unit  3090 Seconds

*The above prices are given as examples, the price and specification of these products may vary, please enquire for a current quotation